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Please note: This is solely the views of the author by experience and does not reflect on anyone or any company.

 

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Technicians, Good or Bad?

Q. I have had bad experiences calling in service techs, many of them do more damage than repairs to my machines and then they disappear. What criteria do I look for in hiring a tech and how do I avoid these fly by night techies ?

A. One of the first things you need to look out for is do they have a place of business, and if so, how long have they operated from that location. Many times you will find fly by night techs who are actually Service Tech helpers that pass off as technicians. Or they have a day job not related to Electronics and want to augment their salary. Because they usually don't stay in business long, they tend to have either a home address or a P.O. Box as an address. That is a sure dead give-away.

Q. I tend towards hiring the tech that charges the least, is there any benefit in that?

A. Generally the saying goes "You pay peanuts, you get monkeys", That particular saying is not far off. In fact the cheaper guys usually end up costing you more. An experienced technician could charge $90 dollars and finish the job in an hour with minimal parts replaced, whereas an inexperienced technician could charge you $50 per hour.......replace a few expensive parts using the hit and miss technique and end up taking 6 hours to complete the repair. It's your choice.....it's your machine.

Q. How do I know a good or experienced technician from a bad one?

A. Find out to what level the person troubleshoots. A very experienced technician will troubleshoot right down to component level. Many PC boards can cost thousands of dollars to replace, repairing these boards can cost a fraction of the price and at most, half the price of a new board. The down time is also reduced drastically. Then you get the average technician who will isolate the problem to a particular area, usually by calling the manufacturer of the machine,  then change that PC board at an exorbitant price to you. A bad technician will change cards at random and poke around until he finds something. He wont troubleshoot systematically.

Q. The technician that I have been using seems to know so much. It boggles my mind when he explains the problem to me about my machine. Yet he always seems to struggle to repair my machines and tells me I bought a lemon.

A. Beware of the BBB type!....Have you ever heard the expression "Bullshit Baffles Brain"? Usually when a person is incompetent or does not know what he is talking about, he will use your lack of knowledge in that particular field to throw a smoke screen using technical terms he does not know the definition of himself. He may sound intelligent but what he is saying is usually garbage. A good technician will usually explain to you in laymen"s terms because he has nothing to hide 

Q. Does a person have to have experience on a particular machine to be able to fix it?

A. No, a good technician goes by the schematics or by just looking at the electronics. He just has to look at a PC Board to know what it is regardless of whether he knows how that machine runs or not. It is like an automobile, all the engines operate the same, the only difference is the parts are in different shapes and places.  

 

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Lightning, Surges and Brownouts

Q. Although I have thrown the main isolation switch off to my machine, how come it still got damaged by lightning several times?

A. Air is an insulator,  lightning is positively and negatively charged particles attempting to come together. It seeks a path through the air to the ground or sometimes from the ground. To break through the barrier of air, it has to exceed a few thousand volts. If your utility pole is struck, the open isolation switch is merely a small gap of air insulation which the lightning jumps across quite easily. The safest bet is to unplug the machine if possible.

Q. I have a surge protector on my computer, how come it did not protect it against lightning?

A. A surge or a spike, sometimes called transient voltage, is when the voltage briefly goes too high, usually caused by bigger machinery turning on or off in the area or a distant lightning strike. A surge protector only protects against that. If your surge protector takes a direct hit by lightning, it will not only fry your surge protector but also your equipment. 

Q. What is a brown out?

A. A brown out is a deliberate lowering of line voltage by a power company to reduce load demands. Minor events of this type often pass unnoticed by the average consumer. More pronounced events produce observable effects. It can also occur if a particular line is overloaded and cannot meet the current (amps) demand of the machine. Usually it is more destructive than a surge. If the voltage is lowered beyond the switching thresholds of the logic circuitry, you get a scramble of data trying to share the same bus lines which cause false triggering and short circuits.

 

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Taking Care of Your Electronics

Q. I have CNC machines on which I machine graphite blocks for my EDM machines, how often do I need to clean the electronics out?

A. It is best to have a very good extraction for the graphite particles. A lot or your electronic boards consist of parts made from graphite. So the graphite that settles on your PC Board will conduct between components and create problems.

Q. Do I blow the cabinets out using air or do I vacuum?

A. It is best to vacuum. Blowing may lodge bits of metal or other conductive particles under or between components and will short out. I usually vacuum using a brush as well and then blow the fine dust off. Be careful of water in your air line.

 

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